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Industrial Lead Acid Batteries
SEPARATORS

For more than 50 years now, we have been offering different separator solutions to match any industrial battery application. Our separators are suitable for both tubular and flat plate technologies. They are obtained via the extrusion and calendering of PVC-silica compound. No mineral oil is used in the extrusion process.

We are able to draw on several decades of successful collaboration with most of the top-quality battery makers around the world.
We recently developed a flexible and non-brittle PVC-silica separator. This new separator provides for excellent battery performance while also making battery assembly much easier and trouble-free.

Please don’t hesitate to contact us for customized solutions.

We offer different separator solutions for the following applications:

TRACTION - MOTIVE POWER

TRACTION – MOTIVE POWER represents one of the most challenging scenarios for a battery and its components, due to the high mechanical and electrical requirements involved.
To optimize battery performance, we are in the final stages of developing the AS-Motra separator, which represents an optimal solution for your needs.

 

FEATURES AND BENEFITS

• High volume porosity, 68%

• Very low level of acid displacement

Very low electrical resistance (ER)
improving battery charging and discharging performance,
with subsequent improvements to battery life as well

Wettability
immediate wetting thanks to exposed silica particles (an important parameter during any battery acid filling process, especially in gel)

Easy handling
of assembly operations (sleeving, stacking) – suitable for manual and automatic processes

Diverse pattern portfolio
with more than 60 different calender roll combinations – back web, rib and total thickness can be customized according to your needs

Excellent oxidation resistance, despite absence of mineral oil

Available in leaf, sleeve and roll form (available also with glass mat)

Our production lines allow low-volume series without any strict minimum order quantities

 

  


Our best-selling solution is the DWN pattern.

Available in thickness ranging from 1 mm to 4 mm
Positive side: diagonal ribs with 12 mm spacing
Negative side: straight mini ribs with 3 mm spacing
Other patterns available on request

We also offer customized solutions to best fit your needs and we will be happy to discuss your individual specifications.

STATIONARY

Stationary – Reserve power – Standby

For stationary reserve power standby applications, our AS-Endura separator represents an optimal solution for your needs.

FEATURES AND BENEFITS

• 72% volume porosity

• Very low level of acid displacement

Very low electrical resistance (ER)
improving battery charging and discharging performance,
with subsequent improvements to battery life as well

Easy handling
of assembly operations (sleeving, stacking) – suitable for manual and automatic processes

Wettability
immediate wetting thanks to exposed silica particles (an important parameter during any battery acid filling process, especially in gel)

Excellent oxidation resistance, despite absence of phenol-formaldehyde resin and mineral oil

• Compatible with phosphoric acid

Available in leaf, sleeve and roll form (available also with glass mat)

Our production lines allow low-volume series without any strict minimum order quantities

  


For this application, our best-selling solution is the DWT pattern.

Available in thickness ranging from 0.6 mm to 4.5 mm
Positive side: diagonal ribs with 12 mm spacing
Negative side: straight mini ribs with 3 mm spacing

We also offer customized solutions to best fit your needs and we will be happy to discuss your individual specifications.

GEL MONOBLOC

GEL monobloc

Our AS-HyperGel separator has been a market trailblazer for many years now in the field of high-quality gel monobloc applications.

 

CORRUGATED SEPARATORS

High-volume porosity ranging from 73% to close to 80%

• Very low level of acid displacement

Excellent oxidation resistance, despite absence of phenol-formaldehyde resin and mineral oil

• Compatible with phosphoric acid

Wettability
immediate wetting thanks to exposed silica particles (an important parameter during any battery acid filling process, especially in gel)

Best battery performance in GEL technology due to optimal pore size (2 different main sizes provide for outstandingly low electrical resistance and optimal oxygen recombination)

  


Sinusoidal and straight corrugation are available :
Thickness ranging from 1.2 mm to 4.9 mm
Laminated with glass mat

 

We also offer customized solutions to best fit your needs and we will be happy to discuss your individual specifications.

We offer different separator solutions for the following applications:

TRACTION - MOTIVE POWER

TRACTION – MOTIVE POWER represents one of the most challenging scenarios for a battery and its components, due to the high mechanical and electrical requirements involved.
To optimize battery performance, we are in the final stages of developing the AS-Motra separator, which represents an optimal solution for your needs.

FEATURES AND BENEFITS

• High volume porosity, 68%

• Very low level of acid displacement

Very low electrical resistance (ER)
improving battery charging and discharging performance,
with subsequent improvements to battery life as well

Wettability
immediate wetting thanks to exposed silica particles (an important parameter during any battery acid filling process, especially in gel)

Easy handling
of assembly operations (sleeving, stacking) – suitable for manual and automatic processes

Diverse pattern portfolio
with more than 60 different calender roll combinations – back web, rib and total thickness can be customized according to your needs

Excellent oxidation resistance, despite absence of mineral oil

Available in leaf, sleeve and roll form (available also with glass mat)

Our production lines allow low-volume series without any strict minimum order quantities

  


Our best-selling solution is the DWN pattern.

Available in thickness ranging from 1 mm to 4 mm
Positive side: diagonal ribs with 12 mm spacing
Negative side: straight mini ribs with 3 mm spacing
Other patterns available on request

We also offer customized solutions to best fit your needs and we will be happy to discuss your individual specifications.

STATIONARY

Stationary – Reserve power – Standby

For stationary reserve power standby applications, our AS-Endura separator represents an optimal solution for your needs.

FEATURES AND BENEFITS

• 72% volume porosity

• Very low level of acid displacement

Very low electrical resistance (ER)
improving battery charging and discharging performance,
with subsequent improvements to battery life as well

Easy handling
of assembly operations (sleeving, stacking) – suitable for manual and automatic processes

Wettability
immediate wetting thanks to exposed silica particles (an important parameter during any battery acid filling process, especially in gel)

Excellent oxidation resistance, despite absence of phenol-formaldehyde resin and mineral oil

• Compatible with phosphoric acid

Available in leaf, sleeve and roll form (available also with glass mat)

Our production lines allow low-volume series without any strict minimum order quantities

  


For this application, our best-selling solution is the DWT pattern.

Available in thickness ranging from 0.6 mm to 4.5 mm
Positive side: diagonal ribs with 12 mm spacing
Negative side: straight mini ribs with 3 mm spacing

We also offer customized solutions to best fit your needs and we will be happy to discuss your individual specifications.

GEL MONOBLOC

GEL monobloc

Our AS-HyperGel separator has been a market trailblazer for many years now in the field of high-quality gel monobloc applications.

CORRUGATED SEPARATORS

High-volume porosity ranging from 73% to close to 80%

• Very low level of acid displacement

Excellent oxidation resistance, despite absence of phenol-formaldehyde resin and mineral oil

• Compatible with phosphoric acid

Wettability
immediate wetting thanks to exposed silica particles (an important parameter during any battery acid filling process, especially in gel)

Best battery performance in GEL technology due to optimal pore size (2 different main sizes provide for outstandingly low electrical resistance and optimal oxygen recombination)

  


Sinusoidal and straight corrugation are available :
Thickness ranging from 1.2 mm to 4.9 mm
Laminated with glass mat

 

We also offer customized solutions to best fit your needs and we will be happy to discuss your individual specifications.

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